70 gallons of renewable cellulosic gasoline from one dry ton of waste feedstock

Houston-based bioenergy technology firm Terrabon Inc. achieved a significant milestone this week by exceeding its target yield threshold of 70 gallons of renewable cellulosic gasoline from one dry ton of waste feedstock at its demonstration facility in Bryan, Texas. "Just the research around the process conditions to ultimately achieve that conversion is where a lot of the research in our lab, and translating that into our demonstration plant, has really made this come to fruition," said Terrabon CEO Gary Luce. Terrabon's MixAlco process is described by Luce as a linkage of biological fermentation and chemical processes. It begins by treating the feedstock with lime to enhance its digestibility, and then fermenting the biomass using a mixed-culture of microorganisms to produce a mixture of carboxylic acids. Calcium carbonate is added to the fermentation to neutralize the acids to form corresponding carboxylate salts, which are then dewatered, concentrated, dried and thermally converted to ketones. The ketones are then hydrogenated to alcohols that can be refined into renewable gasoline, diesel or jet fuel blendstocks.

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