An already burgeoning solar power industry faces another significant boost thanks to one widely used and long-valued material—graphite.

An already burgeoning solar power industry faces another significant boost thanks to one widely used and long-valued material—graphite.

With news earlier this year that solar and wind power could be used to generate as much as 80% of all the United States energy needs, graphite is fast becoming a hot commodity.

Its vital role in the production of lithium-ion batteries has led analysts to predict that rising prices will continue on their upward trend.

Solar photovoltaic energy is generated by turning sunlight into electricity. At the heart of this process is an extremely pure crystalline form of silicon. When refined to make cells for solar panels, the silicon converts the suns rays into an electric current for powering household appliances.

Graphite is crucial to silicon production. Its resistance to extreme heat makes it ideal for manufacturing the crucibles and moulds used to make silicon, as well as heat shields, thermal insulation components and even gas ducts.

Storing the power

But what happens when there is no sunlight? Ultimately, solar powers future success comes down to battery storage.

Lithium-ion (li-ion) batteries are one of the most common methods of storing power gained from the sun. At the same time, electric vehicles have flourished in recent years, and battery production has become one of the largest-growing markets for graphite use.

In 2016, 1.2 million tonnes of graphite was mined across the world. In the same year, around a tenth of this weight of synthetic and natural graphite was used to produce battery anodes.

Graphite foam

A number of advances in solar energy are also centred around graphite. Researchers from the universities of Manchester and Pretoria are exploring the use of graphite foam for capturing and storing thermal energy from solar farms. Graphite was chosen both for its impressive thermal conductivity and its low cost.

Using actual sunlight concentrated through a lens to test the material, researchers found that foams with a lower density performed best in terms of thermal behaviour.

Graphene

Another form of graphite — the wonder material graphene — features prominently in much research around both photovoltaic cells and battery storage.

Graphene is a two-dimensional material made from a single layer of carbon atoms bonded together in a hexagonal pattern. Not only is graphene extremely strong and light (100-300 times stronger than steel while weighing 0.77mg for every square metre), it is also very conductive. Yet despite this conductivity, graphene cells are currently too inefficient to make them viable to directly replace silicon, although researchers are continuing to examine different ways of using graphene to make solar cells perform more effectively.

One such method involves the use of graphene to strengthen the hybrid material perovskite, commonly used in tandem with conventional silicon.

A second study from Rice University in the United States involves using a graphene/nanotube hybrid as an electrode within a dye-sensitised solar cells.

And researchers at the world-renowned Massachusetts Institute of Technology (MIT) are looking at developing solar cells which are 1,000 times more efficient than silicon panels using graphene and molybdenum-disulphide.

Paul Lancaster, owner of graphite specialists Olmec Advanced Materials, said: "We have been working with graphite for over 30 years and know how versatile the material is. Its heat-resistant properties and diverse grade range means it plays a crucial role in industries ranging from aerospace and defence to automotive and ceramics.

"Its role in the electronics industry is already cemented, including within the solar power sector. I am extremely interested to see where future developments with graphite, and the super material graphene, lead."

About Olmec

Olmec Advanced Materials Ltd has been supplying graphite and carbon products for three decades. The vast experience the company gained over this period helps it to provide effective solutions for its customers. The machining and supply of these products is carried out in Olmecs machining workshop in Garstang, and all administrative functions revolve around our Sheffield offices.In 1995 Olmec began using its expertise in the field of high temperature insulating ceramics and developed stabilite.

This material has been used extensively as an alternative product for carbon and in some cases, graphite for high-temperature applications.

In 1995, Olmec Advanced Materials began the supply of diamond tooling materials, offering a range of diamond and CBN tools, principally electroplated, resin-bonded, metal-bonded and polycrystalline products.